Who are we |
TABLE OF CONTENTS | page |
Chapter 1. Introduction | 3 |
Chapter 2 . National plan for sericulture revival and development in Bulgaria | 5 |
2.1. Rationale, backgrounds and justification of the strategic approach | 5 |
2.2. Possible financial sources to realize the national plan | 5 |
2.3. Strategy for the national implementing agencies | 6 |
2.4. Strategic activities (what and how should be done) and budget estimation for the short period activities | 6 |
NECESSARY INVESTMENTS FOR THE IMPLEMENTATION OF THE SHORT – TERM NATIONAL SERICULTURE
DEVELOPMENT PLAN
|
9 |
LONG – TERM NATIONAL PLAN FOR SERICULTURE DEVELOPMENT IN BULGARIA FOR THE PERIOD 2010 – 2015 | |
1 .Brief content of the program | 13 |
2 . Formation of a material base for the companies which will purchase and process the cocoons | 14 |
3 . Problems that might occurr while planting mulberry orchards and while trading the final production | 15 |
4 .Ecological and economic effectiveness of the project | 15 |
The sericulture is one of ancient and economically effective sub - branches of agriculture in Bulgaria . The historical manuscripts manifest that the sericulture was practiced as early as during the first Bulgarian kingdom (7 th -11 th century A.D.), but it was especially strongly developed in the end of 19 th and first half of 20 th century, when in some years the fresh cocoon production reached up to around 3000 t. In 1896 the Sericulture Experiment Station in Vratza was established , which is one of the first research institutes in the field of agriculture in Bulgaria and one of the oldest sericultural and silk station in the world . During its more than one century old existence the station has worked actively in all the fields of sericultural science and production and contributed considerably in the increasing of managerial, technical and technological level of cocoon production in the country.
After the change of political and economical system in 1944 the cocoon production had remained in the producer's households, while the mulberry sapling and silkworm egg production, cocoon purchasing and processing was taken by the government.
A next favorable period of sericulture development in Bulgaria are the years after the Second World War – 1945 - 1955 , in 1953 the cocoon production reached 3019 t, what is still considered as a record in the history of Bulgarian sericulture. This favorable period with some fluctuations continued until the beginning of 1990s. Considering the high social importance of sericulture as a branch, providing job opportunities and income resources to thousands of rural households, during the period 1950-1990 the sericulture farmers in Bulgaria used to receive free of charge from the government mulberry saplings, young silkworm larvae, disinfectants and perforated paper for bed cleaning. The bigger portion of the costs for cocoon purchasing were paid by the government as a subsidy, resulting in comparatively low and stable price of the raw silk and silk commodities, allowing considerable selling at the local as well as international market. During the period 1975-1990 with an average annual production of 1200-2000 t fresh cocoons Bulgaria occupied the first place in Europe and 7 th -8 th place in the world per capita.
However after 1990 unfortunately the cocoon production in Bulgaria has started to decline due mainly to the sharp drop of raw silk price at the international market as well as the changes of political and economical system during the transition period.
By the same time the sericulture is one of the few agricultural branches, capable to provide without big investments and for a comparatively short period of time incomes to the farmers, while the cocoon and raw silk processing – opening new working places. The joining of Bulgaria to European Union disposes new favorable opportunities for cocoon production increase through the subsidies, provided by European funds.
Bulgaria has a high potential for sericulture industry development in terms of favourable agro-climatic and socio-economica l conditions. However, sericuluture industry development in the country has been inactivated with rapid change of its political and economical system and a large portion of sericulture farmers has consequently given up cocoon production activities thus to loose their job opportunities and income resources .
Bulgaria has one of the extraordinary advantages for sericulture development, having more than 1.3 million existing mulberry trees (tree-form) scattered all over the country which could be sufficient natural resources for supply of mulberry leaf to feed several thousand boxes of silkworm eggs and to produce approximately 500 tons of fresh cocoons at the national level.
However, the country needs to gradually shift and promote its on-going traditional sericulture industry development pattern as a commercially-oriented sericulture industry development activities on the long term basis in order to establish its development as a n economically viable agro-industry.
An integrated national sericulture development plan has been formulated as a primary priority by the National Center of Agricultural Sciences, Sericulture Experiment Station (SES)-Vratza and Agrarian university - Plovdiv in collaboration with the Ministry of Agriculture and Forestry and other relevant agencies in order to successfully implement the proposed national sericulture development plan based on short/medium/long term. In view of the present institutional capacities, it would be technically ideal to set the short/medium/long term with different period of 3/5/7 years for each term.
The proposed national sericulture development plan should be implemented based on such a short/medium/long term development strategy by strengthening the institutional capacities, renovating basic infrastructure, improving relevant technologies on various areas of sericulture.
It is also essential that the government authorities concerned should provide SES-Vratza with more financial and administrative support to follow up necessary activities for sericulture industry development at the both regional and national level.
In the meantime, the government's effort should be made to obtain available fund from the EU as well as some possible donors such as UNDP, JICA, CIDA, KOICA , GTZ etc. and to generate new projects for follow up activities to support sericulture industry development at the both regional and national level.
I nternal market development should be followed by potential external market development since external market demand are mainly high quality of raw silk/silk yarn/silk allied products. After relevant technologies on silk processing being updated during potential local market development, external market could be explored with upgraded quality products. However, SES-Vratza's and the “Bulgarian silk” J.S.C. on-going development activities, particularly on cocoon/silk processing should be continuously strengthened to solve se r iculture farmers' market problems on the local consumption of cocoons.
Successful establishment and operation of a cooperative young silkworm rearing system/demonstration farms should be completed within a period of three years sin c e they are considered as the essential components to promote sericulture industry as an economically viable agro-industry and to benefit sericulture farmers with substantial income resources.
In-service training/extension programme should be planned and implemented by SES-Vratza and Agrarian university – Plovdiv to train extension workers and selected farmers through their participation in operation of demonstration farms' activities, instead of training them only in lecture rooms. The already published by the scientists of SES-Vratza and Agrarian university – Plovdiv t raining materials and manual s could be used as a training material during in-service training course s .
Multiplication of essential quality materials such as mulberry saplings and silkworm eggs is also one of the very important components to maximize their inputs and outputs of relevant activities for cocoon/raw silk production. Therefore, SES-Vratza's and Agrarian university – Plovdiv's effort should be geared toward strengthening of their R & D activities on the above-mentioned components.
In order to increase a productivity of mulberry leaf per mulberry tree, cultivation technology should be improved to increase the present average annual yield of 10-15 kg per tree to 20 kg, so that 25 mulberry tree s could feed silkworm larvae equivalent to one box of silkworm eggs.
Two to three typical models of infrastructures for silkworm (young/advanced) rearing houses and others should be also designed to renovate existing silkworm rearing rooms at the farmers' level and consequently to increase a productivity of cocoon per box of silkworm eggs up to 30-35kg fresh cocoons per box
Considering the present average level of farmers' low income earned from cocoon production, the proposed target of their average annual income from one hectare of mulberry plantation should be increased to US$ 7 000- 80 00, which could be considered to be a reasonable target of their income for sustainable development in the future.
However, traditional sericulture farmers' income should be increased to approximately US$ 700 - 800/household as a target for their income by using existing mulberry trees (75-80 trees) located around their houses.
Chapter 2 . National plan for sericulture revival and development in Bulgaria
2.1. Rationale, backgrounds and justification of the strategic approach
SHORT TERM PURPOSES OF THE PLAN FOR THE PERIOD 2007 - 2010:
LONG TERM PURPOSES OF THE PLAN FOR THE PERIOD 2010 - 2015:
2.2. Possible financial sources to realize the national plan
2.3. Strategy for the national implementing agencies
2.4. Strategic activities (what and how should be done) and budget estimation for the short period activities.
1. Creation of a country network for silkworm larvae distribution, cocoon purchasing, drying, assorting and storage, silk reeling and processing.
For the purpose, the “Bulgarian silk” J.S.C., Sofia has been created. The company will operate in all the country regions. In addition the companies “Svila” – Haskovo and “ Danube silk” – Ruse will also be involved in the silk industry development activities. These companies will take not only the cocoon purchasing and processing, but they also will organize the centralized egg incubation/young silkworm larval rearing, organize a network of cocoon purchasing centers in the main production regions during the silkworm rearing seasons. Each company will be equipped with incubatories, young silkworms rearing houses, cocoon storage houses, cocoon drying machines, deflossing machines, and the relevant equipment, such as trays, cages etc.
These companies will deal also with the silk reeling. Most of the high quality raw silk produced will be exported to some EU member countries (Italy, France, Greece), Japan and Korea and the rest will be processed to silk fabrics or sold at the local market.
2.Gradual renovation of mulberry plantations
It is necessary to c hange gradually the type and the varieties of mulberry plantations from high stem single trees of wild variety to low stem, high density, garden type, easy for harvest, and labour saving.
In order to improve gradually (for a period of 10 years) the varieties and the proportion between high stem single trees : low-cut plantations it is necessary to have an annual production of about 130000 mulberry saplings of highly productive varieties, such as Kinriu, Kokuso 20, Kokuso 21, Kokuso 27, Vratza 1, Tbilisuri, and Vratza 18. This production can be realized, following the technology of hardwood cutting method of mulberry propagation. Since the SES-Vratza do not have a so big production capacity, the Agrarian university of Plovdiv and some private producers should also be engaged.
The purpose for establishment of about 2000 comparatively bigger sericulture farms, each one having 0.5 ha mulberry plantation during the period 2007-2010 will require an additional production of 350 000 saplings in 2007 and total 3 million saplings in 2008 and 2009 .This production can be realized only if the bud grafting method of propagation will be widely used.
For this target, the mulberry sapling production should be very much increased, by entering of some private producers and/or associations into this business in order to reach a capacity of about 1.5 million saplings/year.
The newly established mulberry plantations should be low-stem (0.5-0.7m), with 0.8-1.5m inter-tree and not less than 1.5 m inter-row distance. For mechanized soil processing the inter-row distance should be not less than 3 m. In the plantations, having an inter-row distance 1.5-2 m, the soil in the inter-rows will not be processed, because of the overshadowing and mulching, thus saving costs.
If the country could reach the above mentioned mulberry saplings capacities of production, it would allow to plant about 1000 ha low-stem plantations during the period 2007-2009.
One big resource for mulberry leaf yield nearly double increase is the grafting of old mulberry trees , which is practiced in order to improve the yield quantity and quality of old wild or hybrid mulberry trees.
3.Improvement of the silkworm rearing facilities and technology
Now the farmers have enough buildings, which after some reconstruction could be successfully used as silkworm rearing houses. By the technical help of R&D units most of the farmers could make by themselves the rearing equipment, such as rearing trays, straw bottle brush mountages etc..
Some other additional measures would be:
To adopt labour saving technology for 4 th and 5 th instar silkworm rearing at the field level in order to decrease the labour expenses from 5-6 h/kg fresh cocoons to about 3 h. .
4.Establishment of an effective extension service system for sericulture
This system will include the Sericultural Experiment Stations in Vratza and Harmanli, the three National state universities, having sericulture sub-divisions in Plovdiv, Stara Zagora and Sofia, the National service for advices in agriculture, under MOAF with its branches in the country as well as extension workers, appointed at the private cocoon/silk processing companies. For that purpose about 15 state extension workers must be appointed at the National service for advices in agriculture and another 30 extension workers should be hired at the private companies.
The other measures will be:
5. Establishment of comparatively bigger sericultural farms
The main purpose of these farms is to provide stable supply with high quality cocoons at lower production costs.
In 1997-98 the Bulgarian Sericulture Association, with the active participation of the researchers from the stations and universities worked out a project, aiming to turn the sericulture as a basic livelihood for lend less, small land holders and poor rural families through establishment of bigger family sericultural farms. This project could also give the opportunity of some private companies to organize bigger silkworm rearings, hiring workers.
The candidates to participate at this project should have at least 0.5 ha own land, as well as a building, having capacity for 7-8 boxes of silkworm eggs/stage.
The Sericulture association has made many efforts to provide funding for this project during the recent years, however still the project is at its donors searching phase.
By the same time, funding for establishment of such kind of bigger cocoon production farms is provided by the SAPARD program, under MOAF.
Mulberry saplings: | 1 700 EUR |
Mulberry planting and cultivation up to the 4 th year: | 800 EUR |
Reconstruction of the building, supply with rearing equipment: | 4 000 EUR |
TOTAL: 6500 EUR |
The farm will grow 15 boxes of silkworm eggs annually, in 3 stages, namely spring (May/June, 8 boxes), summer (July/August, 3 boxes) and autumn (September/October, 4 boxes), producing 450 kg fresh cocoons/year.
7.Promotion creation of farmer's groups, having a close circle of production from the cocoons to the ready silk handcrafts garments.
These farmer's groups could be created through a special project, financed by the European commission, some other foreign donors, Bulgarian government or some private investors. Other way is the farmers by themselves to create the group, as a voluntary association, where each member takes part with his/her own capital.
One farmer's group will be gathered from one or a cluster of villages. The target is the farmer's group to produce silk handcrafts, using inferior quality cocoon, cottage type industry and more labor. By this way all the cocoons produced at country level will be utilized, the good quality ones for reeling high grade raw silk by the fully automatic machines and the inferior cocoons-for silk handcrafts production. The farmer's group should have the necessary buildings, and to be equipped with cocoon drying machines, equipment for cocoon preservation and assorting, cocoon deflossing machines, cottage type machines for silk reeling, winding, doubling, twisting, equipment for silk yarn degumming and dyeing, machines for spooling, warping, coning, handlooms and/or knitting machines, sawing machines.
NECESSARY INVESTMENTS FOR THE IMPLEMENTATION OF THE SHORT – TERM NATIONAL SERICULTURE DEVELOPMENT PLAN:
1. Creation of a country network for silkworm larvae distribution, cocoon purchasing, drying, assorting and storage, silk reeling and processing.
TOTAL: 1 262 000 EUR
2. Renovation of mulberry plantations.
TOTAL: 770 000 EUR
3.Improvement of the silkworm rearing facilities and technology.
TOTAL: 2 240 000 EUR
4.Establishment of an effective extension service system for sericulture
TOTAL: 1 653 800 EUR
5. Establishment of comparatively bigger sericultural farms.
TOTAL: 13 000 000 EUR
6.Creation of farmer's groups, having a close circle of production from the cocoons to the ready silk handcrafts garments.
TOTAL: 300 000 EUR
Activities
|
Source of funding
|
Budget in EUR
|
Creation of a country network for silkworm larvae distribution, cocoon purchasing, drying, assorting and storage, silk reeling and processing
|
Private investors
|
1 262 000
|
Renovation of mulberry plantations
|
MOAF, subsidy
|
770 000
|
Supply of sericulture farmers with perforated paper and cardboard frame mountages
|
MOAF, subsidy
|
2 240 000
|
Appointment of 15 extension service workers
|
MOAF, subsidy
|
135 000
|
Appointment of 30 extension service workers
|
Private business
|
270 000
|
Expenses for the extension service
|
MOAF, subsidy
|
28 000
|
Expenses for the extension service
|
Private business
|
57 000
|
Training courses; cardboard frame mountages and perforated paper, mulberry saplings for the demofarms; support to the demofarms for innovation of the rearing house and equipment; model centralized silkworm rearing houses; establishment of silk testing laboratory; foreign consultancy help; national consultants; overseas training
|
Regional project “ Improvement of Income-Generation Options Based on Revival of Sericultural Industries and Promotion of Small Silk Enterprise Development in Eastern Europe and Central Asia ” , financed by foreign donors and Bulgarian government
|
1 163 800
|
Establishment of bigger sericultural farms
|
National program for development of rural areas; project financed by foreign donors
|
13 000 000
|
Farmer's groups for production of silk handcrafts
|
Private investors; foreign donors; Bulgarian government
|
300 000
|
TOTAL
|
19 225 800
|
Activities
|
2007
|
2008
|
2009
|
2010
|
TOTAL
|
Creation of a country network for silkworm larvae distribution, cocoon purchasing, drying, assorting and storage, silk reeling and processing
|
creation
|
created
|
created
|
created
|
created
|
Production of mulberry saplings (pieces)
|
25 000
|
350 000
|
1 500 000
|
1 500 000
|
3 375 000
|
Production of cardboard frame mountages (pieces)
|
20 000
|
700 000
|
700 000
|
700 000
|
2 120 000
|
Production of perforated paper (sets)
|
2400
|
20 000
|
30 000
|
30 000
|
82 400
|
Appointment of extension service workers (number)
|
0
|
15
|
15
|
15
|
45
|
Training courses (number)
|
0
|
2
|
2
|
2
|
6
|
Innovation of rearing houses and equipment in the demo farms (number of farms)
|
0
|
100
|
100
|
0
|
200
|
Establishment of model centralized young silkworms rearing houses (number)
|
0
|
1
|
1
|
0
|
2
|
Establishment of a silk testing laboratory
|
0
|
0
|
1
|
0
|
1
|
Foreign consultancy (p/m)
|
0
|
3
|
4
|
3
|
10
|
National consultancy (p/m)
|
0
|
3
|
3
|
4
|
10
|
Overseas training (number of persons)
|
0
|
2
|
4
|
4
|
10
|
Establishment of sericulture farms, having 0.5 ha mulberry plantation
|
0
|
500
|
750
|
750
|
2000
|
Farmer's groups for production of silk handcrafts (number)
|
0
|
1
|
2
|
2
|
5
|
Silkworm egg production (boxes)
|
2500
|
11 000
|
20 000
|
20 000
|
53 500
|
Fresh cocoon production (t)
|
15
|
50
|
250
|
500
|
825
|
High grade raw silk production (t)
|
1.5
|
5
|
25
|
60
|
91.5
|
Low grade raw silk production (t)
|
0.3
|
1
|
5
|
10
|
16.3
|
Silk handcrafts (pieces)
|
0
|
720
|
2400
|
30000
|
33120
|
Number of sericultural households
|
375
|
1 250
|
5 500
|
10 000
|
10 000
|
Number of new working places opened
|
0
|
2500
|
5000
|
8000
|
8000
|
Gross incomes of sericulture farmers
|
37500
|
175000
|
1750000
|
3500000
|
5462500
|
Net incomes of sericulture farmers
|
30000
|
140000
|
1394125
|
2 7882 50
|
4352375
|
1.Sericulture farmers
EXPENSES (the labor not included):
1. Mulberry cultivation : 12 500 EUR
2. Silkworm eggs : 2 0 000 boxes ? 8.00 EUR = 16 0 000 EUR
3. Silkworm egg incubation and centralized 1 st and 2 nd instars larval rearing : 20 000 boxes ? 8 EUR= 16 0 000 EUR
4. Formalin for disinfection : 38 500 l ? 0.50 EUR=19 250 EUR
5. Perforated paper for bed cleaning : 20 000 sets ? 3 EUR = 60 000 EUR
6. Heating of the rearing house , paper , mulberry leaf transportation : 2 0 000 boxes x 15 EUR = 3 00 000 EUR
TOTAL : 711 750 EUR
INCOMES FROM THE COCOON SELLING: 500 000 kg x 7 EUR = 3 500 000 EUR
The fresh cocoon purchasing price per kg is formed as 1 EUR, paid by the commercial company, plus 6 EUR, provided as EU subsidy.
Positive financial result (payment of the farmers labor) : 2 788 2 50 EUR
The labor expenses for production of 1 kg fresh cocoon are 3.5 h: 3.5 h ? 500 000 kg = 1 750 000 h : 8 h = 218 750 man days.
2 788 250 EUR : 218 750 man days = 12.75 EUR/ man day
2. Commercial companies , dealing with cocoon purchasing , processing and silk reeling
Productional costs:
INCOMES:
SELLING OF DRIED COCOONS SECOND AND THIRD GRADE: 4 0 000 kg x 2.5 EUR = 10 0 000 EUR
SELLING OF RAW SILK 2A-3A GRADE : 6 0 000 kg x 3 5 EUR = 2 100 000 EUR
SELLING DEFFECTIVE COCOONS AND SILK WASTES: 15 000 kg x 1.50 EUR = 22 500 EUR
TOTAL: 2 222 500 EUR
PROFIT: 299 500 EUR
3.Farmer's groups, producing silk handcrafts
Productional costs:
TOTAL : 670 000 EUR
INCOMES: 30 000 ready garment x 25 EUR = 750 000 EUR
2000 kg defective cocoons and silk wastes x 1.50 EUR = 3000 EUR
TOTAL: 753 000 EUR
PROFIT: 83 000 EUR
LONG – TERM NATIONAL PLAN FOR SERICULTURE DEVELOPMENT IN BULGARIA FOR THE PERIOD 2010 - 2015
1. Brief content of the program
2. Formation of a material base for the companies which will purchase and process the cocoons
It's estimated that the optimal capacity of the companies of cocoon purchasing and processing has to be about 250-280 tones of fresh cocoons/year. For this purpose the company has to create the following conditions:
3. Problems that might occurr while planting mulberry orchards and while trading the final production.
4 .Ecological and economic effectiveness of the project
Repayment of the loan
|
450000 euros
|
Annual interest
|
50000 euros
|
Purchase of 250 tones of fresh cocoons
|
750000 euros
|
Drying up the cocoons
|
50000 euros
|
Silk reeling
|
270000 euros
|
Silk weaving - for 320000 m fabrics
|
750000 euros
|
Sewing 120000 sets of garment
|
350000 euros
|
Productive expenses
|
267000 euros
|
Factory expenses
|
250000 euros
|
Total expenses per annum
|
3187000 euros
|
Selling 120000 sets of garment (30 euros per each)
|
3600000 euros
|
Selling of mulberry saplings
|
100000 euros
|
EU financing (per 3000 cocoon boxes)
|
400000 euros
|
Total income per annum
|
4100000 euros
|
Unforeseen expenses - 150000 euros
Net profit per annum – 583000 euros
-Ecological effectiveness. More than 4000 ha of mulberry tree orchards shall be planted. Some of them shall be located at damaged or polluted areas. Silkworm rearing do not pollute the atmosphere.
5. Finance schedule for 20 10 -20 15
For the year 20 10 – 12000000 euros
For the year 20 11 – 12000000 euros
For the year 20 12 – 20000000 euros
The Joint Stock company for sericulture business development has already been registered. The main porpoise of the company is to obtain low interest bank loans (about 5-5.5% of annual interest), 4 years as a free of interest period and in between 8-10 years for clearing off.
“Bulgarian silk” JSC is looking for foreign companies that are interested in becom ing of shareholders of it. The company could offer 51% of the shares. It is extremely important to get a n equipment that fits the European standards. For the period between 20 10 and 20 12 the company will need around 12 drying and 12 silk reeling machines. This equipment needs to be delivered to the companies which are shareholders at “Bulgarian silk” JSC